Poka Yoke

The Sentinel Vision Poka Yoke solution applies the mistake proofing principle to prevent failures in assembly processes, particularly in the automotive sector. It combines 2D and 3D machine vision with artificial intelligence to ensure 100 percent component inspection, complete image traceability, and reliable detection.

0 missing components – automatic detection of assembly errors.
100% customisable for different product models – adaptation to different product models.
100% imagem traceability – visual record of all inspections.

Flexibility and Industrial Integration

The solution can be configured for different product models and variants, easily adapting to changes in geometry and production line layout. Its modular approach simplifies integration into existing lines, enabling fast and reliable inspections suitable for demanding industrial environments, with a direct impact on quality improvement and rework reduction.

Technichal specifications:

Standard solution for automotive doors

A standard solution that can be adapted to different door shapes and sizes, with a configuration of more than 100 inspection checks completed in 30 seconds.

Precision solution

An innovative solution to analyse the quality of automotive door components. It achieves an accuracy of 0.1 mm in the positioning of certain components, such as connectors or springs.

Perfect combination of 3D, 2D, and AI

With multiple cameras using different technologies, we combine artificial intelligence algorithms to inspect all product characteristics.

Graphical and mobile interface:

The interface of the Sentinel Vision Poka Yoke solution has been designed to be intuitive and responsive, offering advanced functionalities:

An intuitive graphical dashboard that allows the configuration of 2D and 3D cameras, electric axes, and machine signals, with real-time control.

Visualisation of statistics, alarms, and results directly on a mobile device.

Real-time parameter adjustments without the need to stop the production line.

AI for the control of multiple components:

Sentinel Vision integrates advanced artificial intelligence (AI) into the Poka Yoke solution to ensure effective inspection of multiple components.

The KAI Maker platform connects the system to the cloud and enables predictive analytics, real-time processing of 2D and 3D images, and automatic adjustments based on production data.

Machine learning algorithms identify correct assembly patterns and anomalies such as mispositioned or missing parts, ensuring validation of each component before proceeding in the process.

The system provides adaptive feedback to adjust tolerances or positioning and maintains a complete history for traceability, continuous improvement, and future model training.