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Industrial Machinery

Sentinel Vision > Industries > Industrial Machinery

Intelligent Machine Vision Solutions for Process Automation and Control

Modern industrial automation demands increasingly higher standards of precision, traceability, and efficiency. In this context, Sentinel Vision stands out for the development and integration of advanced machine vision systems dedicated to industrial machinery. These systems optimize production line performance, ensuring rigorous real-time quality control.

The solutions are specially designed for equipment manufacturers (OEMs) and system integrators who wish to incorporate cognitive and adaptive capabilities into their machines, promoting significant productivity gains and minimizing waste.

Total Integration in Industrial Systems

Sentinel Vision’s solutions are designed for seamless integration into industrial ecosystems, offering full compatibility with programmable logic controllers (PLCs), industrial robots, actuators, and multispectral sensors. This approach ensures efficient communication and flawless operation in automation environments.

  • Industrial communication protocols: Support for EtherNet/IP, PROFINET, EtherCAT, and OPC-UA.
  • Compatibility: Integration with robots from ABB, KUKA, FANUC, Universal Robots, Yaskawa, among others.
  • Modular interface: Customizable APIs and SDKs for connection with MES and SCADA systems.

Main Applications

Automated Quality Inspection:

  • Detection of surface defects such as scratches, cracks, burrs, stains, and contaminants.
  • High-precision dimensional control with millimetric optical calibration and subpixel detection.
  • Validation of the presence, orientation, and correct positioning of components.
  • Adaptive lighting, backlight, coaxial, diffuse, and structured, for different materials and textures.

Robot Guidance and Orientation (Pick & Place):

  • Precise localization of moving parts using 2D and 3D vision.
  • Calibrated cameras integrated with robotic systems for real-time dynamic adjustments.
  • Recognition of complex patterns using deep learning algorithms.
  • Operation cycles under 100 ms and superior accuracy on the order of 0.01 mm.

Process and Assembly Control:

  • Monitoring of assembly and welding processes.
  • Detection of faults in bonding, screwing, or sealing operations.
  • Rigorous validation of alignments and critical tolerances in mechanical parts.
  • Automatic data recording and complete traceability throughout the production process.

Artificial Intelligence and Machine Learning:

Sentinel Vision leverages advanced machine learning and deep learning models to identify complex patterns, enabling automatic adjustment of inspection parameters and significantly reducing false positive rates. The platforms feature intuitive graphical interfaces and monitoring dashboards, making it easy to configure inspections and analyze data without the need for advanced programming knowledge.

Operational Benefits

  • Greater reliability and consistency in quality control.
  • Reduction of cycle times and minimization of unplanned downtime.
  • Elimination of human errors and significant increase in process traceability.
  • Optimization of OEE (Overall Equipment Effectiveness) and rapid return on investment.
  • Modularity and scalability tailored to different lines and products.

Technological Partner for OEMs and Integrators

Sentinel Vision positions itself as a strategic technological partner for OEMs and integrators, supporting them from the design to the implementation of intelligent machines with high-performance integrated vision. All solutions are custom-developed, covering everything from production process analysis to validation in industrial environments, ensuring robustness, flexibility, and longevity.

Some Solutions…

Pick and Place Guidance

Vision-guided robotic assistance for accurate pick and place of components in automated assembly lines

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Automated Quality Control

Vision systems integrated in machines to inspect dimensions, surface defects and component presence in real time

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Process Monitoring and Validation

Vision-based verification of critical process steps during the assembly of mechanical and electronic parts

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