Flexible Feeder Ecosystem

Sentinel Vision > Flexible Feeder Ecosystem

The Sentinel Vision FlexFeeder solution enables intelligent part feeding through controlled vibration and machine vision, ensuring automatic separation, location, and orientation of components for robotic picking, with high flexibility and a continuous production flow.

Flexibility, Throughput and Control

  • Up to 50 parts per minute

      1. High throughput for automatic and continuous robot feeding.

  • 0.1 mm accuracy

      1. Precise detection of each part’s position and orientation.

  • 10 min for a new reference

      1. Fast parameterisation for different parts, without dedicated tooling.

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    Flexible Feeding for Automated Production

    Sentinel Vision’s FlexFeeder is a vision guided feeding system designed to handle disorganized parts in industrial environments. Through a dynamic vibrating surface combined with real time image processing, the system separates the parts, identifies their position and orientation, and provides precise coordinates to the robot. It is particularly suitable for production with high variability, short or medium series, and processes where flexibility is a critical factor.

    Technical Specifications:

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    Dynamic Vibratory Platform

    Flat or structured surface with controlled multi axis vibration, designed to distribute, separate and present parts, reducing overlaps and accumulations.

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    Industrial Vision System

    2D or 3D camera system with calibrated optics, capable of detecting parts, calculating position and orientation, and validating picking conditions across different materials and lighting conditions.

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    Control and Processing Unit

    Industrial computer with Sentinel Vision software, responsible for real time processing, system control, and communication with robots and PLCs.

    Performance and reliability in operation:

    The software allows all FlexFeeder components to be controlled and managed from a single platform. The fine tuning is carried out step by step in the software, allowing tests to be performed with real products. The system consists of the following components:

    VISION CORE software

    2D or 3D camera

    Split Flexible Feeder

    Robot, linear, SCARA or Delta.

    Machine vision toolset:

    Sentinel Vision’s FlexFeeder software integrates a complete set of functionalities for part detection, selection, and feeding optimization.

    Picking optimization algorithms that select the most accessible parts based on position, spacing, and robot reach.

    Adaptive feeding control, with dynamic adjustment of vibration patterns and part distribution to maximize the picking rate and reduce cycle time.

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